Sensorbild - Matrix

Overview

The esf+1 fork sensor is currently the fastest sensor available, featuring a slim design, precise positioning at the dispensing edge and reliable detection even of difficult labels.

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Highlights

  • Housing in fork format with slim lower leg and flat sensor surfaces for easy cleaning
  • Measurement cycle time ≥ 150 μs for use at high web speeds
  • Robust high-tech plastic housing with metal-like properties
  • M12 connector can be rotated 90° for flexible installation
  • Asymmetrical mounting adapter for 2 installation positions Mounting on the left or right of the dispensing edge
  • Simple Teach-in with a single button press Teach-in labels
  • IO-Link interface for support of the new industry standard
  • Smart Sonic Function recipe management via IO-Link

Basics

  • Label and splice sensor as a fork sensor
  • 2 Push-Pull switching outputs for label detection and web break monitoring
  • 3 LEDs and 1 button on the top of the housing
  • LinkControl as optional assistance for installation and commissioning

The fastest ultrasonic label sensor of its time

The esf+1 is available in two versions:

  • The pro version reliably detects all standard labels at the highest switching frequency of 500 kHz.
  • The expert version with 200 kHz is the specialist for labels that are difficult to detect.

The expert and pro versions are identical in design. They can be easily exchanged with each other.

High-tech plastic housing (1)

The special plastic used has metal-like properties and is light but very robust.

Label sensor: swivelling M12 connector, Fitting position: dispensing edge on the left

M12 connector can be pivoted by 90° (2)

In this way, the connection line can be led to the sensor from behind or, to save space, from above.

Mounting adapter for two fitting positions (3)

The asymmetrical mounting adapter can be inserted in 2 directions, thereby allow- ing it to be positioned optimally to the right and left of the dispensing edge.

Label sensor: Teach-in button, Fitting position: dispensing edge on the right

Simple Teach-in (4)

The label material can be taught-in very easily with the aid of the button.

Easy to clean (5)

The flat sensor surfaces on the transmitter and receiver mean that it has no pinholes or hard-to-reach niches or hollows where dirt can accumulate.

Label sensor with flat lower fork leg

Flat fork leg (6)

The very flat design of the lower fork leg allows the material to be positioned close to the dispensing edge.

esf+1 label sensor – Precise detection of labels and splices

The label sensor esf+1

can reliably detect high-transparency, reflective materials as well as metallised labels and labels of any colour. For thin labels and backing materials, the esf+1 can work at its maximum speed, with a measurement cycle time of ≥ 150 µs.

How the ultrasonic label sensor works

Labels are guided through the fork. An ultrasonic transmitter in the lower leg of the fork beams a fast sequence of pulses through the backing material. The sound pulses cause the backing material to vibrate such that a greatly attenuated sound save is beamed from the opposite side. The receiver in the upper leg of the fork receives this sound wave.

The backing material transmits a different signal level from the label. This signal difference is evaluated by the esf+1. The signal difference between the backing material and the label can be very slight. To ensure a reliable distinction, the esf+1 has to learn the label and backing material.

Functional principle of the label sensor: Backing material with a label provides an attenuated signal level

Teach-in methods for label sensors and splice sensors

1) Dynamic Teach-in of labels

During the Teach-in process, the backing material and its labels are guided through the fork at a constant speed. The esf+1 sensor automatically learns the signal level for the labels and for the gaps between the labels. This is the standard Teach-in for labels.

esf+1 as label sensor

2) Teach-in for splice detection

Web material is generally processed from a roll. The splice to be detected is hidden somewhere in the roll. There is a separate Teach-in method available for this purpose, in which only the sheeting is learned. The esf+1 detects the level difference at the splice and sets its output.

esf+1 as splice sensor

The Teach-in procedure

can optionally be carried out with the button on the top of the housing or with pin 5 on the unit's connector.

With LinkControl

the esf+1 can optionally be parameterised. Measured values can also be shown graphically.

Labels are guided through the fork. The esf+1 reacts to the signal difference between the backing material and the label.

IO-Link and recipe management

esf+1 ultrasonic label and splice sensors have a Push-Pull switching output and support IO-Link in version 1.1.5.

The sensor features an integrated recipe management via IO-Link. Up to 20 different labels with backing material can be learned, and the material parameters can be saved directly in the sensor. In addition, material parameters for splice detection can also be saved in the recipe management, ensuring that material transitions are reliably detected and processed. All saved settings can be accessed at any time. There is no need to Teach-in the materials again.

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